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Western Star on certain trucks fitted with optional IN-CAB batteries, the dual SUCTION/RETURN lines may contact the cab power harness resulting in chafing through.

NHTSA campaign 05V-453 · Reported May 10, 2005 · thousands of vehicles affected

AFFECTED MODELS
Western Star 4900 and 6900
VEHICLES AFFECTED
thousands of
REMEDY
DEALERS WILL REROUTE AND SECURE THE FUEL LINES.
COST
Free

The short version

FREIGHTLINER LLC reported a problem with the delivery hoses, lines/piping, and fittings. Here is what owners need to know.

WHAT

ON CERTAIN TRUCKS FITTED WITH OPTIONAL IN-CAB BATTERIES, THE DUAL SUCTION/RETURN LINES MAY CONTACT THE CAB POWER HARNESS RESULTING IN CHAFING THROUGH.

WHY IT MATTERS

THIS COULD RESULT IN A FIRE.

WHAT TO DO

DEALERS WILL REROUTE AND SECURE THE FUEL LINES, free of charge.

Affected vehicles

These model years are included in NHTSA campaign 05V-453.

YEAR RANGEMODEL
2002–2005Western Star 4900
2002–2005Western Star 6900

What changed

Newest first. The record shows both when the recall began and what has changed since.

  1. Recall reported to NHTSA. LATEST

Drive one of these? Check your VIN to see if your specific vehicle is affected.

Check your VIN

What this record means

Data from the NHTSA recall database. A clean VIN check means no open federal recalls for that vehicle — not that it never had one.

Not affiliated

MyAutoRecalls is not affiliated with FREIGHTLINER LLC or the National Highway Traffic Safety Administration.