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BMW exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

NHTSA campaign 24V-588 · Reported August 8, 2024 · 15 vehicles affected

AFFECTED MODELS
BMW 540d
VEHICLES AFFECTED
15
REMEDY
Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge.
COST
Free

The short version

BMW of North America, LLC reported a problem with the emission control gas recirculation valve (egr valve). Here is what owners need to know.

WHAT

The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

WHY IT MATTERS

An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.

WHAT TO DO

Take it to a dealer — they will inspect and replace the EGR module and the intake manifold as necessary, free of charge.

Affected vehicles

These model years are included in NHTSA campaign 24V-588.

YEAR RANGEMODEL
2018BMW 540d

What changed

Newest first. The record shows both when the recall began and what has changed since.

  1. Recall reported to NHTSA. LATEST

Drive one of these? Check your VIN to see if your specific vehicle is affected.

Check your VIN

What this record means

Data from the NHTSA recall database. A clean VIN check means no open federal recalls for that vehicle — not that it never had one.

Not affiliated

MyAutoRecalls is not affiliated with BMW of North America, LLC or the National Highway Traffic Safety Administration.