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Motor Coach Industries D4005 recalls

18 recall campaigns for the Motor Coach Industries D4005, newest first.

  1. MCI front door lower curb view glazing material is incorrect. 1988–2018 MCI 102D3, 102DL3, D4000 +9 more 25V-853 · December 10, 2025
  2. MCI red beacon lighting on the Threshold Warning System (TWS) may not be bright enough. 2013–2021 MCI D4000, D4500, D4005 +2 more 24V-073 · February 7, 2024
  3. MCI fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak. 2019–2021 MCI D4000, D4000 Istv, D4500 +5 more 21V-971 · December 15, 2021
  4. MCI main Distribution Panel (MDP) located within the battery compartment contains a circuit board that may fail. 2017–2020 MCI D4000, D4000ISTV, D4500 +6 more 21V-748 · September 24, 2021
  5. MCI sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak. 2017–2018 MCI D4000, D4000ISTV, D4500 +5 more 21V-364 · May 18, 2021
  6. MCI build-up of debris, corrosion, and/or water flow could cause a high resistance path to ground for the sense stud on the back of the alternator and cause the alternator to produce excessive voltage output, which may exceed the threshold limit currently programmed in the VMM and result in a loss of engine power and vehicle shutdown. 2018 MCI D4000, D4500, D4005 +3 more 20V-352 · June 12, 2020
  7. MCI seat belts may not extend from the retracted position, rendering the seat belt unusable. 2015–2018 MCI D4000, D4500, D4005 +3 more 20V-242 · April 29, 2020
  8. MCI due to vibrations, the exhaust bellow pipes develop a hole. 2011–2012 MCI D4000, D4000ISTV, D4500 +2 more 18V-309 · May 13, 2018
  9. MCI vehicles may have an incorrectly installed exhaust bellow pipe, resulting in a bend in the pipe which can cause its premature failure. 2011 MCI D4000, D4500, D4005 +1 more 17V-337 · May 24, 2017
  10. MCI affected buses are equipped with certain Recaro Ergo-M Commercial Bus Driver Seats that have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket. 2010–2012 MCI D4000, D4000ISTV, D4500 +3 more 16V-020 · January 20, 2016
  11. MCI in the affected vehicles, the fuse block assembly for the heating, ventilation and air conditioning motors in the battery compartment may have been assembled incorrectly. 2015 MCI D4000, D4500, D4005 +1 more 15V-580 · September 21, 2015
  12. MCI affected motor coaches have front and steerable tag axles whose tie rod nuts may be improperly torqued. 2014 MCI D4000ISTV, D4500, D4005 +2 more 15V-184 · March 30, 2015
  13. MCI multiplex electrical systems controller may unintentionally turn off the vehicle's headlights while the vehicle is in gear. 2014 MCI D4000, D4000ISTV, D4500 +3 more 14V-370 · June 9, 2014
  14. MCI specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat. 2000–2006 MCI 102D3, 102DL3, 102EL3 +10 more 13V-498 · October 17, 2013
  15. MCI in the affected buses, the bellows pipe in the exhaust system may have been incorrectly assembled, which could result in a failure of the pipe during operation. 2012 MCI D4000, D4000ISTV, D4500 +2 more 13V-142 · April 16, 2013
  16. MCI under certain road and driving conditions, vehicle body roll and road inclination characteristics may adversely affect the slip angle calculation of the electronic stability control (ESC) system. 2003–2007 MCI D4000, D4000ISTV, D4500 +4 more 11V-524 · October 26, 2011
  17. Motor Coach Industries DRIVER'S seat shock damper may break allowing the DRIVER'S seat to unexpectedly drop to the floor without warning. 2009 Motor Coach Industries D4005, D4505 10V-409 · September 9, 2010
  18. MCI suspect axles may have had improper torque applied to the HUB/ROTOR/WHEEL adapter bolts during the assembly process. 2010 MCI D4000, D4500, E4500 +3 more 10V-199 · May 11, 2010