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New Flyer XD40 recalls

23 recall campaigns for the New Flyer XD40, newest first.

  1. New Flyer antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. 2013–2021 New Flyer XD35, XD40, XD60 +13 more 25V-898 · December 19, 2025
  2. New Flyer remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall. 2023–2024 New Flyer XD35, XD40, XD60 +1 more 25V-053 · February 3, 2025
  3. New Flyer remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine. 2023 New Flyer XD35, XD40, XD60 24V-425 · June 11, 2024
  4. New Flyer due to a software error, unintended acceleration may occur during certain conditions. 2022–2023 New Flyer XD35, XD40, XD60 +5 more 23V-898 · December 22, 2023
  5. New Flyer transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power. 2019 New Flyer XD35, XD40, XN35 +1 more 23V-722 · October 26, 2023
  6. New Flyer gross Axle Weight Rating (gawr) and Gross Vehicle Weight Rating (gvwr) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. 2021–2022 New Flyer XD35, XD40, XD60 +4 more 23V-711 · October 20, 2023
  7. New Flyer steering gears may have been incorrectly assembled, which can cause the gear to fracture. 2021–2022 New Flyer XD40, XD60, XDE40 +4 more 22V-637 · August 24, 2022
  8. New Flyer fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head. 2021 New Flyer XD35, XD40 21V-576 · July 28, 2021
  9. New Flyer engine calibration software's management of the injection of Diesel Exhaust Fluid can allow excessive ammonia to be emitted from tailpipe exhaust. 2021 New Flyer XD35, XD40 21V-532 · July 14, 2021
  10. New Flyer sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak. 2016–2017 New Flyer XD35, XD40, XD60 +3 more 21V-365 · May 18, 2021
  11. New Flyer affected vehicles are equipped with an AS-3 tempered glass panel in the rooftop emergency escape hatch that may shatter in extreme cold temperatures. 2018–2019 New Flyer XD40, XDE60, XE60 +1 more 19V-100 · February 15, 2019
  12. New Flyer actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppression agent in the event of a fire. 2013–2015 New Flyer XD40, XD60, XDE40 +2 more 18V-827 · November 22, 2018
  13. New Flyer air brake hose connections for the front axle ABS modulator valves may not be properly tightened, possibly resulting in the air brake hose disconnecting. 2016–2017 New Flyer XD40, XDE40, XDE60 +2 more 18V-020 · January 9, 2018
  14. New Flyer seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked. 2015–2017 New Flyer MD30, MD35, XD35 +7 more 17V-539 · August 30, 2017
  15. New Flyer these buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion. 2013–2015 New Flyer C40LFR, XD35, XD40 +10 more 16V-223 · April 19, 2016
  16. Nabi affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket. 2009–2015 Nabi 31LFW, 35LFW, 40LFW +29 more 16V-038 · January 26, 2016
  17. New Flyer affected vehicles may be equipped with an improperly torqued front axle center link retaining clamp on the tie rod. 2013–2015 New Flyer XD40, XD60, XDE35 +4 more 15V-562 · September 4, 2015
  18. New Flyer during installation, the Brake Pedal Mounting Plate may have been clamped between the Brake Pedal Assembly and the Brake Valve Actuator (BVA) resulting in a misalignment and binding of the internal piston in the BVA. 2013 New Flyer XD35, XD40, XD60 +7 more 14V-532 · September 4, 2014
  19. New Flyer cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning. 2014 New Flyer MD30, XD40, XD60 +2 more 14V-519 · August 28, 2014
  20. New Flyer color coded air lines to the E-6 brake treadle valve may have been installed incorrectly. 2013 New Flyer XD40, XD60, XDE40 +1 more 13V-487 · October 17, 2013
  21. New Flyer in the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly. 2012–2013 New Flyer XD35, XD40, XD60 +4 more 13V-221 · May 28, 2013
  22. New Flyer air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven. 2010–2011 New Flyer C40LF, C40LFR, D35LFR +7 more 12V-518 · October 25, 2012
  23. New Flyer programming of the instrument panel is such that if multiple error messages are received by the instrument panel from the vehicle powertrain, the "check engine" AND/OR "stop engine" indicator lamps on the dash may not illuminate and the engine may enter a safety or shutdown mode of operation. 2009–2011 New Flyer XD35, XD40, XDE35 +2 more 12V-002 · January 4, 2012