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New Flyer recalls

63 recall campaigns for New Flyer, newest first.

Models

  1. New Flyer speedometer may not illuminate when the headlights are turned on. 2022 New Flyer XE40 26V-279 · May 1, 2026
  2. New Flyer inverter software error may cause unintended acceleration or deceleration in certain conditions. 2021–2024 New Flyer XE35, XE40, XE60 +2 more 26V-151 · March 13, 2026
  3. New Flyer antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. 2013–2021 New Flyer XD35, XD40, XD60 +13 more 25V-898 · December 19, 2025
  4. New Flyer high voltage battery may experience a short circuit within the battery module when charging to near or full capacity. 2019–2021 New Flyer XE35, XE40, XE60 25V-631 · September 19, 2025 PARK OUTSIDE
  5. New Flyer inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat. 2013–2024 New Flyer XE35, XE40, XE60 +2 more 25V-566 · August 29, 2025
  6. New Flyer buses may have been built without enough emergency exits or the exits may be in an incorrect location. 2012 New Flyer Xcelsior 25V-542 · August 22, 2025
  7. New Flyer remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall. 2023–2024 New Flyer XD35, XD40, XD60 +1 more 25V-053 · February 3, 2025
  8. New Flyer remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine. 2023 New Flyer XD35, XD40, XD60 24V-425 · June 11, 2024
  9. New Flyer one or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack enclosure. 2021–2023 New Flyer XE35, XE40, XE60 +1 more 24V-056 · January 31, 2024
  10. New Flyer due to a software error, unintended acceleration may occur during certain conditions. 2021–2023 New Flyer XE35, XE40, XE60 23V-897 · December 22, 2023
  11. New Flyer due to a software error, unintended acceleration may occur during certain conditions. 2022–2023 New Flyer XD35, XD40, XD60 +5 more 23V-898 · December 22, 2023
  12. New Flyer transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power. 2019 New Flyer XD35, XD40, XN35 +1 more 23V-722 · October 26, 2023
  13. New Flyer gross Axle Weight Rating (gawr) and Gross Vehicle Weight Rating (gvwr) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. 2021–2022 New Flyer XD35, XD40, XD60 +4 more 23V-711 · October 20, 2023
  14. New Flyer anti-lock brake system (ABS) module may lose power during hard braking, causing the ABS system to fail. 2023 New Flyer XD60, XDE60 23V-243 · April 5, 2023
  15. New Flyer one or more battery packs may accumulate liquid in the battery pack enclosure. 2021 New Flyer XE35, XE40, XE60 23V-083 · February 15, 2023
  16. New Flyer steering column connection to the upper steering shaft may become loose. 2013–2017 New Flyer XDE35, XDE40, XDE60 +5 more 22V-943 · December 20, 2022
  17. New Flyer steering gears may have been incorrectly assembled, which can cause the gear to fracture. 2021–2022 New Flyer XD40, XD60, XDE40 +4 more 22V-637 · August 24, 2022
  18. New Flyer fuel leak may occur from the fuel hose between the fuel pump and the remote fuel filter head. 2021 New Flyer XD35, XD40 21V-576 · July 28, 2021
  19. New Flyer engine calibration software's management of the injection of Diesel Exhaust Fluid can allow excessive ammonia to be emitted from tailpipe exhaust. 2021 New Flyer XD35, XD40 21V-532 · July 14, 2021
  20. New Flyer sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak. 2016–2017 New Flyer XD35, XD40, XD60 +3 more 21V-365 · May 18, 2021
  21. New Flyer firmware errors in the inverters may cause the electric drive system to shutdown. 2013–2019 New Flyer XE35, XE40, XE60 +2 more 21V-244 · April 7, 2021
  22. New Flyer pressure switches on these Drive Units may fail, possibly resulting in a loss of drive. 2015–2016 New Flyer XDE35, XDE40, XDE60 20V-462 · August 6, 2020
  23. New Flyer affected vehicles are equipped with an AS-3 tempered glass panel in the rooftop emergency escape hatch that may shatter in extreme cold temperatures. 2018–2019 New Flyer XD40, XDE60, XE60 +1 more 19V-100 · February 15, 2019
  24. New Flyer actuator of the extinguisher may not function properly, preventing the fire extinguisher from discharging the fire suppression agent in the event of a fire. 2013–2015 New Flyer XD40, XD60, XDE40 +2 more 18V-827 · November 22, 2018
  25. New Flyer pressure switches on these drive units may fail, possibly resulting in a loss of drive. 2016–2017 New Flyer XDE35, XDE40, XDE60 18V-615 · September 12, 2018
  26. New Flyer surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to break. 2014–2015 New Flyer XD60, XDE60, XN60 +1 more 18V-394 · June 12, 2018
  27. New Flyer plastic end-caps of the drive shaft slip yoke may crack and fail. 2016–2017 New Flyer XDE35, XDE40, XDE60 18V-155 · March 7, 2018
  28. New Flyer air brake hose connections for the front axle ABS modulator valves may not be properly tightened, possibly resulting in the air brake hose disconnecting. 2016–2017 New Flyer XD40, XDE40, XDE60 +2 more 18V-020 · January 9, 2018
  29. New Flyer seat belt buckle may be stuck in the locked position, preventing the seat belt tongue from being able to be inserted and locked. 2015–2017 New Flyer MD30, MD35, XD35 +7 more 17V-539 · August 30, 2017
  30. New Flyer are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail. 2005–2007 New Flyer C35LF, C40LF, C40LFR +13 more 17V-130 · March 1, 2017
  31. New Flyer pressure relief device (PRD) of the CNG system may fracture and separate, allowing a high pressure release of CNG. 2016 New Flyer XN40, XN60 16V-678 · September 20, 2016 DO NOT DRIVE
  32. New Flyer these buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a software defect which can cause failure of the rear door guide roller linkage resulting in a bus' rear door opening unexpectedly while the bus is in motion. 2013–2015 New Flyer C40LFR, XD35, XD40 +10 more 16V-223 · April 19, 2016
  33. Nabi affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket. 2009–2015 Nabi 31LFW, 35LFW, 40LFW +29 more 16V-038 · January 26, 2016
  34. New Flyer affected vehicles may be equipped with an improperly torqued front axle center link retaining clamp on the tie rod. 2013–2015 New Flyer XD40, XD60, XDE35 +4 more 15V-562 · September 4, 2015
  35. New Flyer have door controller assemblies that may have a software defect which can cause the rear passenger doors to open, without warning, when the bus accelerates from a stopped position. 2013–2015 New Flyer C40LFR, XD35, XD60 +9 more 15V-333 · June 1, 2015
  36. New Flyer excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces. 2008–2013 New Flyer C35LF, C35LFR, C40LF +5 more 15V-292 · May 18, 2015
  37. New Flyer during installation, the Brake Pedal Mounting Plate may have been clamped between the Brake Pedal Assembly and the Brake Valve Actuator (BVA) resulting in a misalignment and binding of the internal piston in the BVA. 2013 New Flyer XD35, XD40, XD60 +7 more 14V-532 · September 4, 2014
  38. New Flyer cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning. 2014 New Flyer MD30, XD40, XD60 +2 more 14V-519 · August 28, 2014
  39. New Flyer in the affected vehicles, condensation in the intake manifold may freeze during cold weather conditions and interfere with the proper operation of the intake manifold pressure sensor. 2008–2013 New Flyer C35LF, C35LFR, C40LF +5 more 14V-087 · March 4, 2014
  40. New Flyer color coded air lines to the E-6 brake treadle valve may have been installed incorrectly. 2013 New Flyer XD40, XD60, XDE40 +1 more 13V-487 · October 17, 2013
  41. New Flyer in the affected racks, cracks may develop where the latch tube is welded to the pivot tabs connected to the frame. 2012 New Flyer XN40 13V-459 · September 20, 2013
  42. New Flyer specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat. 2004 New Flyer D40I 13V-485 · September 20, 2013
  43. New Flyer in the affected buses, the push-to-start button switch may have a weak return spring, allowing the engine to start unexpectedly. 2012–2013 New Flyer XD35, XD40, XD60 +4 more 13V-221 · May 28, 2013
  44. New Flyer drive shaft access panel may have insufficient strength or be not properly secured to the floor. 2004–2011 New Flyer C35LF, C40LFR, D35LFR +13 more 12V-591 · December 17, 2012
  45. New Flyer air pressure may leak from the parking brake chambers causing the parking brakes to drag while the vehicle is driven. 2010–2011 New Flyer C40LF, C40LFR, D35LFR +7 more 12V-518 · October 25, 2012
  46. New Flyer composition of the material used to cast the handle that opens the egress window is incorrect, resulting in a reduction in material strength. 2010 New Flyer GE35LFR, GE40LFR 12V-515 · October 17, 2012
  47. New Flyer failures can occur within the engine turbocharger. 2005–2006 New Flyer C40LF, C40LFR 12V-466 · September 24, 2012
  48. New Flyer over time particulate debris can accumulate in the LITHIUM-ION energy storage system (ess), and in conjunction with moisture, can breach the electrical isolation of the high voltage battery pack. 2010–2011 New Flyer XDE35, XDE40 12V-132 · March 26, 2012
  49. New Flyer programming of the instrument panel is such that if multiple error messages are received by the instrument panel from the vehicle powertrain, the "check engine" AND/OR "stop engine" indicator lamps on the dash may not illuminate and the engine may enter a safety or shutdown mode of operation. 2009–2011 New Flyer XD35, XD40, XDE35 +2 more 12V-002 · January 4, 2012
  50. New Flyer V-BAND clamp assembly, part numbers Q187684, Q187685, and Q187686, used to connect the inlet and outlet cone sections to the diesel oxidation catalyst (DOC)/DIESEL particulate filter (dpf) include a T-BOLT which can fracture and fail when subjected to stress or load. 2010 New Flyer D35LFR, D40LFR, D60LFR +5 more 11V-431 · August 22, 2011