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Thomas Built Buses recalls

191 recall campaigns for Thomas Built Buses, newest first.

Models

  1. Thomas Built Buses software error may cause the low beam headlights to illuminate improperly. 2027 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 26V-632 · October 1, 2026
  2. Thomas Built Buses fuel tank cage material and fuel system mounting may be incompatible. 2024 Thomas Built Buses Saf-T-Liner C2 26V-522 · August 10, 2026
  3. Thomas Built Buses fuel tank cage material and fuel system mounting may be incompatible. 2024 Thomas Built Buses Saf-T-Liner C2 26V-523 · August 10, 2026
  4. Thomas Built Buses vehicle's software may misinterpret contact if the door switch is bumped, deactivating the amber and red warning lights and the stop sign arm. 2024 Thomas Built Buses Saf-T-Liner C2 26V-228 · April 9, 2026
  5. Thomas Built Buses heater hose may rupture, which can result in hot coolant leaking inside the passenger compartment. 2027 Thomas Built Buses Saf-T-Liner C2 26V-109 · February 24, 2026
  6. Thomas Built heater hose clamps may not have been tightened properly, causing the hose to disconnect and leak heating coolant inside the passenger compartment. 2023 Thomas Built HDX, Saf-T-Liner Efx 26V-086 · February 13, 2026
  7. Thomas Built heater hose clamps may not have been tightened properly, causing the hose to disconnect and leak heating coolant inside the passenger compartment. 2023 Thomas Built HDX, Saf-T-Liner Efx 26V-087 · February 13, 2026
  8. Thomas Built wheel chair restraint retractor may not lock, preventing the wheelchair from being properly secured. 2025–2026 Thomas Built HDX, Minotour DRW, Saf-T-Liner C2 +2 more 25V-849 · December 9, 2025
  9. Thomas Built Buses wheel chair restraint retractor may not lock, preventing the wheelchair from being properly secured. 2026–2027 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 25V-850 · December 9, 2025
  10. Thomas Built Buses brake caliper mounting bolts may loosen and detach, which can cause a loss of brake function and damage the tire and/or wheel. 2025 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 25V-602 · September 11, 2025
  11. FCCC tie rod castle nut and cotter pin may not be installed properly, which can result in a loss of vehicle steering control. 2024–2026 FCCC MT45G, MT55G, S2C 106 +9 more 25V-603 · September 11, 2025
  12. Thomas Built tie rod castle nut and cotter pin may not be installed properly, which can result in a loss of vehicle steering control. 2025–2026 Thomas Built HDX, HDX2, Saf-T-Liner C2 +2 more 25V-604 · September 11, 2025
  13. Thomas Built Buses ground cable for the air conditioning system may have been improperly installed and overheat. 2024 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 24V-569 · August 1, 2024
  14. Thomas Built Buses ground cable for the air conditioning system may have been improperly installed and overheat. 2025 Thomas Built Buses Saf-T-Liner C2 24V-570 · August 1, 2024
  15. Thomas Built emergency Exit Label lettering is too small and may be difficult to read. 2019–2020 Thomas Built HDX, Minotour DRW, Minotour SRW +3 more 24V-555 · July 24, 2024
  16. Thomas Built Buses audible emergency warning alarm sounds may not activate when the emergency hatch or window is open. 2023–2024 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 24V-478 · June 26, 2024
  17. Thomas Built Buses front axle tie rod ball joint studs may crack and break, which can result in tie rod separation. 2024–2025 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner Efx 24V-401 · June 4, 2024
  18. Thomas Built Buses wheel hub fasteners may loosen and cause the wheel to detach, which can result in a loss of vehicle control. 2025 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner Efx 24V-392 · June 3, 2024
  19. FCCC wheel hub fasteners may loosen and cause the wheel to detach, which can result in a loss of vehicle control. 2025 FCCC MC, MT45, MT45G +16 more 24V-393 · June 3, 2024
  20. Thomas Built Buses rubber ball seal in the Intellipark Park Valve Modules (PVM) may fracture and cause a leak, which can result in park brake failure or unexpected park brake engagement while driving. 2024 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 24V-336 · May 14, 2024
  21. FCCC high voltage inverter cable may not be secured properly, which can result in a loss of drive power. 2023–2024 FCCC MT50E, Saf-T-Liner C2 Jouley 23V-879 · December 21, 2023
  22. Thomas Built Buses high voltage inverter cable may not be secured properly, which can result in a loss of drive power. 2021 Thomas Built Buses Saf-T-Liner C2 Jouley 23V-846 · December 14, 2023
  23. Thomas Built Buses rear interior joint between the bulkhead and window panel may have been manufactured incorrectly, resulting in insufficient joint strength. 2024 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 23V-843 · December 13, 2023
  24. Thomas Built Buses fasteners for the emergency exit door may loosen and detach, which can allow the emergency exit door to open unexpectedly. 2019–2022 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Joley, Saf-T-Liner C2 Jouley 23V-669 · October 3, 2023
  25. Thomas Built Buses fasteners for the emergency exit door may loosen and detach, which can allow the emergency exit door to open unexpectedly. 2019 Thomas Built Buses Saf-T-Liner C2 23V-670 · October 3, 2023
  26. Thomas Built Buses automatic low voltage disconnect switch may fail, resulting in a loss of drive power, power steering, or vehicle lighting. 2021 Thomas Built Buses Saf-T-Liner C2 23V-209 · September 13, 2023
  27. Thomas Built Buses electrical cables for the air conditioning (AC) may not be installed properly, which can allow the electrical connection to overheat. 2024 Thomas Built Buses Saf-T-Liner C2 23V-621 · September 6, 2023
  28. Thomas Built Buses rear interior joint may have been manufactured incorrectly, resulting in insufficient joint strength. 2021 Thomas Built Buses Saf-T-Liner C2, Saf-T-Liner C2 Jouley 23V-333 · May 9, 2023
  29. Thomas Built Buses rear exterior joint may have been manufactured incorrectly, resulting in insufficient joint strength. 2024 Thomas Built Buses Saf-T-Liner C2 23V-330 · May 8, 2023
  30. Thomas Built tie rod may be missing a fastener, allowing the steer arm to detach. 2023 Thomas Built HDX, Saf-T-Liner C2, Saf-T-Liner C2 Jouley +2 more 23V-259 · April 7, 2023
  31. FCCC tie rod may be missing a fastener, allowing the steer arm to detach. 2022–2023 FCCC MT45G, MT50E, MT55 +14 more 23V-238 · April 4, 2023
  32. Thomas Built Buses insufficient connection in the battery pack may cause the battery management system to shut down unexpectedly. 2023 Thomas Built Buses Saf-T-Liner C2 22V-876 · November 23, 2022
  33. Thomas Built Buses forward seat barrier behind the driver may not provide sufficient protection to passengers. 2021 Thomas Built Buses Minotour 22V-840 · November 14, 2022
  34. Thomas Built exterior roof panel was manufactured with insufficient joint strength. 2011 Thomas Built HDX, Saf-T-Liner Efx 22V-762 · October 12, 2022
  35. Thomas Built engine control module (ECM) may experience an internal short-circuit, which can result in an unexpected engine shut down. 2023 Thomas Built HDX, Saf-T-Liner C2 22V-553 · July 29, 2022
  36. Thomas Built Buses vehicle Information and Tire and Loading Information Labels state the incorrect tire size. 2019 Thomas Built Buses Minotour SRW 22V-532 · July 22, 2022
  37. Thomas Built Buses buses may not have a sufficient number of emergency exits. 2023 Thomas Built Buses Saf-T-Liner Efx 22V-517 · July 20, 2022
  38. Thomas Built passenger seat frames may crack and rotate from fatigue. 2014 Thomas Built HDX, Saf-T-Liner Efx 22V-510 · July 19, 2022
  39. Thomas Built Buses buses may not have a sufficient number of emergency exits. 2023 Thomas Built Buses Saf-T-Liner C2 22V-441 · June 22, 2022
  40. Thomas Built Buses engine control module (ECM) may set a fault code that results in an unexpected engine shut down. 2020 Thomas Built Buses Saf-T-Liner C2 22V-438 · June 20, 2022
  41. FCCC engine control module (ECM) may set a fault code that results in an unexpected engine shut down. 2019–2023 FCCC S2G, Saf-T-Liner C2 22V-439 · June 20, 2022
  42. Thomas Built Buses high voltage battery cable may not be properly connected, which can cause a loss of electrical power or a ground short circuit. 2021 Thomas Built Buses Saf-T-Liner C2 Jouley 22V-418 · June 13, 2022
  43. Thomas Built Buses passenger seat mounting bolts may break due to improperly placed mounting that allows contact with the chassis cross member bolts. 2020 Thomas Built Buses Saf-T-Liner Efx 22V-153 · March 11, 2022
  44. Thomas Built Buses driver may be able to release the parking brake and shift into a drive gear while the wheelchair lift is deployed. 2022 Thomas Built Buses Minotour 21V-999 · December 20, 2021
  45. Thomas Built Buses gas pedal may be misaligned and wear a hole into the floor mat, which can trap the gas pedal. 2022 Thomas Built Buses Saf-T-Liner C2 21V-945 · December 8, 2021
  46. Thomas Built nut for the power cable stud on the alternator may not have been tightened properly, which can cause a loose cable connection. 2020 Thomas Built HDX, Saf-T-Liner Efx 21V-850 · November 2, 2021
  47. Thomas Built Buses under-body shut-off solenoid connector that connects to the CNG fuel tank may corrode, which could result in an electrical short. 2015 Thomas Built Buses Minotour 21V-741 · September 23, 2021
  48. Thomas Built Buses adhesive may not have been properly applied between the lower interior side panel and the seat rail, resulting in insufficient joint strength. 2022 Thomas Built Buses Minotour 21V-661 · August 25, 2021
  49. Thomas Built Buses parking brake activation switch may fail to set the parking brake. 2021 Thomas Built Buses Saf-T-Liner C2 21V-547 · July 20, 2021
  50. Thomas Built tie rod clamps may be loose, which could result in loose tie rod ends that could break or detach. 2021 Thomas Built HDX, Saf-T-Liner C2 21V-370 · May 19, 2021