Zero Motorcycles recalls
Models
- Zero front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure. 2024 Zero DSRP, DS, DSR +1 more
- Zero Motorcycles motor controller may have been built with incorrect fasteners, causing higher resistance at the busbar joint and a loss of drive power. 2023 Zero Motorcycles DSR/X
- Zero improperly routed key switch signal wires may break, causing a loss of drive power. 2023–2024 Zero DSRP, DS, DSR +1 more
- Zero front brake hose may be twisted and become damaged, which can cause a brake fluid leak and a loss of brake pressure. 2024 Zero DSRP, DS, DSR +1 more
- Zero Motorcycles incorrect front brake caliper bolts may have been installed and could damage the mounting threads on the fork, causing the caliper to loosen. 2022 Zero Motorcycles SR, SR/F
- Zero Motorcycles incorrect rear brake pads were installed. 2022 Zero Motorcycles SR, SR/F, SR/S
- Zero Motorcycles rear rotor bolts were insufficiently tightened. 2020 Zero Motorcycles SR/F
- Zero Motorcycles front brake switch can fail from water getting into the switch. 2020 Zero Motorcycles SR/F, SR/S
- Zero DC-DC converter has an insufficient power output margin to operate the anti-lock braking system (ABS), instruments, lights, indicators, and any accessories that are connected to the accessory outlet at once. 2021 Zero FXS, DS, DSR +3 more
- Zero cell pouches in the battery packs may wear from contact with the holders, allowing humidity to enter the pouch and cause an electrical short within the battery. 2012 Zero DSP, DS, S DO NOT DRIVE
- Zero information on the Vehicle Emission Control Information (veci) Label may indicate the wrong model year. 2018 Zero FXS, DS, DSR +3 more
- Zero Motorcycles in the event that a turn signal stops working, the turn signal flasher may not change its flash rate to alert the operator. 2017 Zero Motorcycles S
- Zero anti-Lock Braking System (ABS) Hydraulic Control Unit (HCU) may have the wrong vehicle model information, possibly causing the ABS to function improperly. 2017 Zero FXS, DS, S
- Zero Motorcycles affected motorcycles have a DC-DC converter that may have insufficient output power. 2015 Zero Motorcycles DS, FX, S +1 more
- Zero Motorcycles due to a possible manufacturing defect, the motor rotor may contact the stator while riding. 2014 Zero Motorcycles DS, FX, S +1 more
- Zero affected motorcycles have controller firmware that, as a result of certain system faults, may shut off power to the motor. 2012–2013 Zero DSP, DS, FX +2 more
- Zero Motorcycles on the affected motorcycles, the front caliper mounting bolts are susceptible to corrosion which could lead to their cracking and possible fracture. 2011 Zero Motorcycles DS, S
- Zero Motorcycles manufacturing defect with the sealant material in the battery may allow water to penetrate the battery and contact the cells. 2013 Zero Motorcycles FX, XU
- Zero Motorcycles these motorcycles are equipped with a motor encoder position signal that may drift over the extended use of the motorcycle. 2012 Zero Motorcycles DS, S
- Zero Motorcycles insufficient weatherproofing may cause a short circuit of the battery management system when subjected to wet conditions, resulting in the motorcycle inadvertently losing power. 2012 Zero Motorcycles DS, S, X +2 more
- Zero Motorcycles brake light switch at the front brake lever may not activate until significant brake lever travel occurs. 2011–2012 Zero Motorcycles DS, MXD, S +3 more
- Zero Motorcycles front brake caliper bracket may experience permanent deformation when subjected to high braking loads. 2009 Zero Motorcycles DS, S