New Flyer D40LF recalls
- New Flyer are equipped with MAN V8-65L axle beams that may have cracks on the upper and/or lower surface, which, over time can cause the axle beam to fail. 2005–2007 New Flyer C35LF, C40LF, C40LFR +13 more
- Nabi affected seats have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket. 2009–2015 Nabi 31LFW, 35LFW, 40LFW +29 more
- New Flyer drive shaft access panel may have insufficient strength or be not properly secured to the floor. 2004–2011 New Flyer C35LF, C40LFR, D35LFR +13 more
- New Flyer three retaining bolts for the output flange on the ise propulsion system are subject to fatigue failure. 2005–2008 New Flyer D40LF, GE35LFR, GE40LF +3 more
- New Flyer there is insufficient engagement between the teeter lever base and the cam plate. 2007–2011 New Flyer C35LFR, C40LF, C40LFR +6 more
- New Flyer radius rod bracket which attaches the front axle radius rods to the vehicle frame may be missing two of the four required welds. 2008 New Flyer D40LF, DE60LF, E40LFR
- New Flyer passenger assist grab strap handles have experienced multiple failures in the field. 2008–2009 New Flyer C40LFR, D40LF, DE60LF +1 more
- New Flyer these models have an inspection panel located above the drive shaft in the passenger compartment flooring for easy inspection and removal of the drive shaft. 2004–2009 New Flyer C35LF, C40LFR, D35LFR +12 more
- New Flyer certain buses have stainless steel hydraulic lines with 90ยบ flange fittings which are subject to failure due to errors in both the design and manufacture of these lines. 2006 New Flyer C40LFR, D35LF, D40LF +1 more
- New Flyer failure of the forward alternator bearing may result in a drop and seizure of the rotating alternator shaft and pulley. 2005–2007 New Flyer D40LF, D60LFR
- New Flyer certain batch of the programmable logic control modules may have a manufacturing defect. 2008 New Flyer C40LF, C40LFR, D40LF +2 more
- New Flyer on certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame. 2004–2005 New Flyer C40LF, D40LF, D60LF +2 more